This paper proposes a new paradigm in polymer light-emitting diode (PLED) fabrication by using a uniform electrosprayed microparticle film as the active layer. Among the seven electrospraying parameters analyzed, three crucial parameters are statistically identified and optimized to obtain thin electrosprayed microparticle layers. Using optimized electrospraying conditions, single-color red-emitting PLED (MEH-PPV) with a peak current density of 16.1 mA/mm2 under a 13.5 V bias and a peak external quantum efficiency of 3.2% are successfully fabricated. Finally, a combinatorial approach is implemented using both MEH-PPV (red-emitting) and F8BT (green-emitting) polymer microparticles at different mixing ratios to tune the emission spectrum of the devices. As such, it has been demonstrated that hybrid multilayer films using different organic materials with nonorthogonal solvents can be produced using this new approach. The parameter analysis and color-tunable properties pave the way towards white light PLED fabrication.
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