Failure analysis of high performance polymers and new generation cubic zirconia used for implant-supported fixed, cantilevered prostheses

Clin Implant Dent Relat Res. 2019 Dec;21(6):1132-1139. doi: 10.1111/cid.12844. Epub 2019 Oct 23.

Abstract

Background: The load-to-failure performance of computer-assisted design and computer-assisted manufacturing (CAD-CAM) high performance polymers (HPP) and new generation cubic zirconia (Zir) material when used with titanium (Ti) bases for implant-supported fixed prostheses with cantilevers is unknown.

Purpose: To evaluate the load-to-failure performance of different CAD-CAM fabricated HPP and a new generation cubic Zir in a cantilevered situation when used with Ti bases.

Materials and methods: Five specimens with a Ti base and five specimens without Ti bases were fabricated from seven different CAD-CAM HPPs (100% PEEK [J and CP], 80% PEEK with 20% filler [BRE], 80% PEKK with 20% filler [PK], ceramic reinforced PEEK [ZZ], interlaced fiberglass and resin [TR], fiber-composite material [T]). Five specimens with Ti base and two specimens without Ti base were prepared from a new generation cubic Zir (DD) and a 3Y-TZP Zir (FZR) as the control group (N = 84). All specimens (8 × 7 × 30 mm) were stabilized using a clamp attached to the first 20 mm of each specimen for a 10 mm cantilever. Static loading was applied vertically on the cantilever and the maximum load-to-failure values (N) were analyzed using a two-way ANOVA and t-test (alpha = .05).

Results: HPP and Zir specimens without Ti bases had significantly higher load-to-failure values than Ti based ones in all groups (P < .05). PK with Ti base had significantly lower load-to-failure values than other materials (P < .001). FZR showed significantly higher load-to-failure values than all HPPs and DD (P < .001).

Conclusions: Load-to-failure values of HPPs and Zir were lower when Ti bases were used. New generation cubic Zir and all HPPs had lower load-to-failure values than FZR. HPPs performance varied among tested materials. PEKK with Ti base had the lowest load-to-failure value.

Keywords: CAD-CAM; PEEK; PEKK; cubic zirconia; high performance polymers.

MeSH terms

  • Computer-Aided Design*
  • Dental Implants*
  • Dental Porcelain
  • Dental Restoration Failure
  • Dental Stress Analysis
  • Materials Testing
  • Polymers*
  • Zirconium

Substances

  • Dental Implants
  • Polymers
  • Dental Porcelain
  • Zirconium
  • zirconium oxide