The application of plant fiber-reinforced composite (PFRC) is limited due to its relatively low mechanical properties. The hybridization of a thin metal layer with plant fiber into a fiber metal laminate can largely improve the mechanical performance and the brittle fracture behavior of PFRC. However, both plant fiber and metal have difficulty bonding with the polymer matrix. In this paper, several different surface treatment methods were applied on Al alloy sheets, and the influence of surface treatments on the surface morphology and nano-mechanical properties of Al alloy were studied using an atomic force microscope (AFM). After the preparation of flax fiber-metal laminates (FFMLs) with a vacuum-assisted resin transfer molding (VARTM) technique, the nanomechanical properties of different modified FFMLs were also evaluated with an AFM. It was found that the surface treatment combination of the sulfuric acid-ferric sulfate-based treatment (P2 etching) and the silane coupling agent provided the best adhesion force and modulus for Al alloy sheets at nanoscale resolution, which contributed to the surface energy increasing and strong covalent bonds between metal and polymer matrix. The resulting manufactured FFMLs also exhibited the highest nano-mechanical properties due to the great improvement of interfacial properties between metal and matrix, which was caused by mechanical interlocking mechanism and covalent bonds between metal/fiber and resin. Macromechanical performance, including tensile and flexural properties of these modified FFMLs, was also investigated. Comparison of the modulus at the nanoscale and macroscale showed reasonable agreement, and it revealed the tough interlaminar mechanisms of these types of FFMLs.
Keywords: atomic force microscopy; fiber metal laminates; nano-mechanical behavior; plant fiber; surface treatments.