Nanostructured catalysts often face an important challenge: poor stability. Many factors contribute to catalytic degradation, including parasitic chemical reactions, phase separation, agglomeration, and dissolution, leading to activity loss especially during long-term catalytic reactions. This challenge is shared by a new family of catalysts, multimetallic nanoparticles, which have emerged owing to their broad tunability and high activity. While significant synthesis-based advances have been made, the stability of these nanostructured catalysts, especially during catalytic reactions, has not been well addressed. In this study, we reveal the critical influence of a synthetic method on the stability of nanostructured catalysts through aprotic oxygen catalysis (Li-O2 battery) demonstrations. In comparison to the conventional wet impregnation (WI) method, we show that the carbothermal shock (CTS) method dramatically improves the overall structural and chemical stability of the catalyst with the same elemental compositions. For multimetallic compositions (4- and 8-elements), the overall stability of the electrocatalysts as well as the battery lifetime can be further improved by incorporating additional noncatalytically active elements into the individual nanoparticles via CTS. The results offer a new synthetic path toward the stabilization of nanostructured catalysts, where additional reaction schemes beyond oxygen electrocatalysis are foreseeable.
Keywords: Li-O batteries; Stability; carbothermal shock; heterogeneous catalysts; multicomponent metallic nanoparticles.