Review on Fabrication Technologies for Optical Mold Inserts

Micromachines (Basel). 2019 Apr 3;10(4):233. doi: 10.3390/mi10040233.

Abstract

Polymer optics have gained increasing importance in recent years. With advancing requirements for the optical components, the fabrication process remains a challenge. In particular, the fabrication of the mold inserts for the replication process is crucial for obtaining high-quality optical components. This review focuses on fabrication technologies for optical mold inserts. Thereby, two main types of technologies can be distinguished: fabrication methods to create mold inserts with optical surface quality and methods to create optical microstructures. Since optical mold inserts usually require outstanding form accuracies and surface qualities, a focus is placed on these factors. This review aims to give an overview of available methods as well as support the selection process when a fabrication technology is needed for a defined application. Furthermore, references are given to detailed descriptions of each technology if a deeper understanding of the processes is required.

Keywords: micro machining; micro structuring; mold fabrication; optical mold inserts; ultra-precision machining.

Publication types

  • Review