Carbon nanomaterial particles were selectively distributed in an incompatible and high-melting-temperature polymer blend interface, or in a particular phase, to obtain conductive composites. The composite products revealed poor morphology stability and mechanical performance due to processing several times. Poly(phenylene sulfide) (PPS) and poly(ether ether ketone) (PEEK) polymers with large differences of processing temperatures were selected as blend components to obtain a compatible blend. PPS/PEEK/multi-walled carbon nanotube (MWCNT) ternary nanocomposites were prepared using a controlled melt blending process. The composite samples with similar sausage-like structures of PEEK, as a dispersed phase, promote MWCNT to maximize concentration distribution in the PPS continuous phase. As a result, the theoretical percolation threshold of the composite reduced to 0.347 wt %. Moreover, the conductivity of the composite remained stable even after processing several times. CNTs revealed a particular effect when distributed selectively in this kind of system: it can enhance the dispersion of phases and also provide conductivity to the blend at small CNT contents, which can provide more useful ideas for the development of high-melting-temperature and antistatic or conductive plastic materials.
Keywords: MWCNT; PEEK; PPS; electrical conductive materials; morphology; processing-structure properties relations; thermoplastic composites.