Catalytic Reactivation of Industrial Oxygen Depolarized Cathodes by in situ Generation of Atomic Hydrogen

ChemSusChem. 2019 Jun 21;12(12):2732-2739. doi: 10.1002/cssc.201900628. Epub 2019 May 22.

Abstract

Electrocatalytically active materials on the industrial as well as on the laboratory scale may suffer from chemical instability during operation, air exposure, or storage in the electrolyte. A strategy to recover the loss of electrocatalytic activity is presented. Oxygen-depolarized cathodes (ODC), analogous to those that are utilized in industrial brine electrolysis, are analyzed: the catalytic activity of the electrodes upon storage (4 weeks) under industrial process conditions (30 wt % NaOH, without operation) diminishes. This phenomenon occurs as a consequence of surface oxidation and pore blockage, as revealed by scanning electron microscopy, focused ion beam milling, X-ray photoelectron spectroscopy, and Raman spectroscopy. Potentiodynamic cycling of the oxidized electrodes to highly reductive potentials and the formation of "nascent" hydrogen re-reduces the electrode material, ultimately recovering the former catalytic activity.

Keywords: catalyst regeneration; cathode; chlor-alkali electrolysis; depolarization; gas diffusion electrode.