This paper presents a thermoelectric gas microsensor with improved stability where platinum nanoparticles linked by bifunctional ligands are used as a catalyst. The sensor design provides a homogeneous temperature field over the membrane, an important factor for the long-term stability of the catalyst. A comprehensive study of heat transfer from the chip is performed to evaluate the convection heat loss coefficient and to understand its effect on the homogeneity of the temperature field in a real-time situation. The effect of highly heat-conductive thermopiles is also analyzed by comparing the temperature distribution and power consumption with a thermoresistive sensor of the same dimensions and materials. Despite the thermopiles, the thermoelectric sensor gives better temperature homogeneity and consumes 23% less power than the thermoresistive sensor for 90 °C average temperature on the membrane. A comparative stability analysis among ligand-linked nanoparticles with 5 different ligands and unprotected nanoparticles was done through 3 consecutive 24 h tests under 1.5% continuous hydrogen gas flow. The sensors give very stable output, almost no degradation, through 72 h (3 × 24 h) tests for 3 different ligand-linked nanoparticles. The sensor design provides superb stability to the catalyst: Even catalysts of unprotected nanoparticles withstood more than 24 h and the sensor signal degradation is only 20%.
Keywords: catalyst; combustion; homogeneous temperature; hydrogen; ligand; nanoparticles; stability; thermoelectric.