Enthalpy-Sensing Microsystem Effective in Continuous Flow

Sensors (Basel). 2019 Jan 29;19(3):566. doi: 10.3390/s19030566.

Abstract

A new microsystem designed to detect and measure in real time the enthalpy of mixing of two fluid constituents is presented. A preliminary approach to quantify the enthalpy of dilution values or mixing is first discussed. Then, a coherent rationale leading to structure devices operating in real time is formulated, considering the straightforward assessment of heat-flux transducers (HFTs) capability. Basic thermodynamic observations regarding the analogy between thermal and electrical systems are highlighted prior consideration of practical examples involving mixing water and alcohols. Fundamentals about HFT design are highlighted before presenting an adequate way to integrate both functions of mixing and measuring the entailed heat exchange as two continuously flowing fluids interact with one another. Thereby, the development of a relevant prototype of such a dedicated microsystem is discussed. Its design, fabrication and implementation under real operating conditions are presented together with its assessed performance and limits so as to highlight the advantages and shortcomings of the concept.

Keywords: 3D-printed mixing chamber; SU8 channels; conjugated variables; enthalpy of mixing; heat flux transducer; planar thermopile; thermal differential and common modes.