Manufacturing-constrained optical design methodology for cylindrical freeform reflective imaging system

Opt Express. 2018 Aug 20;26(17):22547-22562. doi: 10.1364/OE.26.022547.

Abstract

Off-axis reflective imaging systems are widely used, but manufacturing issues are seldom considered in their design. This paper proposes a direct design method for cylindrical freeform imaging systems considering manufacturing constraints to facilitate ultraprecise raster milling. The initial freeform shapes of a well-restricted system configuration are constructed using feature data points and calculated based on the constant optical path length condition. An iterative process with coefficient adjustment of the surface expression is employed to optimize the freeform mirrors for both image quality and the degree of deviation from a reference surface. The method's feasibility is validated by designing an off-axis three-mirror imaging system that operates at F/2.0 with a 100 mm entrance pupil diameter and a 4° × 4° field of view. The freeform surfaces are guaranteed to be distributed along a cylinder 150 mm in radius for ultraprecise raster milling.