Two-step biohydrometallurgical technology of copper-zinc concentrate processing as an opportunity to reduce negative impacts on the environment

Abstract

Polymetallic concentrates obtained during ore beneficiation pose a significant problem for the mining and metallurgy industry due to an increase in load on subsequent comminution steps and a high loss of metals in slag during smelting. Storage of such slag can lead to pollution of groundwater due to weathering. Biohydrometallurgy is an option for the processing of sulfidic raw materials that has a low impact on the environment. Processing of sulfidic concentrates of copper-zinc ore via bioleaching techniques was studied in this paper. Three mixed microbial cultures of acidophilic microorganisms were enriched from industrial mining sites: two autotrophic mesophilic cultures containing Acidithiobacillus ferroxidans and Leptospirillum spp. (grown at 30 and 35 °C), and a mixotrophic moderate thermophilic culture containing Sulfobacillus thermotolerans, Leptospirillum ferriphilum, as well as the archaea Ferroplasma acidiphilum and Acidiplasma spp. (grown at 40 °C). The autotrophic microbial culture growing at 30 °C was used to generate an iron-containing biosolution for ferric leaching of a copper-zinc concentrate. Zinc and iron extracted into solution faster than copper during high-temperature (80 °C) ferric leaching of the concentrate due to galvanic interactions between minerals, redox conditions of the medium, and differences between mineral oxidation mechanisms. Weight loss of the leach residue was 34.0%, with relative copper content increased by 1.0%, zinc content decreased by 6.18%, and iron content decreased by 15.1%. Biooxidation of ferrous iron in the pregnant leach solution by three microbial cultures was also studied. The most effective culture was moderate thermophilic. The results of studies on the bioregeneration of leaching solutions are relevant to the development of a two-step biohydrometallurgical technology for processing of copper-zinc concentrate with a closed cycle of technological flows. The ferrous iron biooxidation rate by the moderate thermophilic culture reached 20 g L^-1 day^-1. The leach residue obtained can be considered a high-grade copper concentrate able to be processed via smelting. This bioleaching process would make it possible to reduce pollution of groundwater by some toxic metals stored in slags. An environmentally friendly technology flow sheet for copper-zinc sulfidic ore processing using two-step bioleaching treatment was proposed.

Keywords: Acidophilic microorganisms; Bioregeneration; Ferric leaching; Sulfidic concentrate; Two-step process.