A series of corrosion problems caused by high-temperature, high-pressure and high-acid gas environments has been an issue in oil and gas production for a long time. During the development of a high-acid gas field, the petroleum pipe is subjected to many aspects of corrosion, and the corrosion mechanism is complicated by the condition of the coexistence of H2S/CO2. Based on the study of the corrosion problem associated with the formate packer fluid in Southwest China, three kinds of steels were studied for corrosion prevention in the alloy G3/N80 steel/TP110SS steel. The study shows that the corrosion rate of the formate packer fluid is low, but corrosion is severe in environments characterized by high temperatures, high pressures and high-acid gas contents. Based on the consideration of cost and the difficulty of realization, an anti-corrosion system was constructed based on the existing packer fluid, mainly through the introduction of a variety of anti-corrosion additives. Through the selection of various additives and corrosion experiments, a corrosion protection system of formate packer fluid was developed. Corrosion tests show that the corrosion rate of the system must be less than 0.076 mm yr-1 to achieve the purpose of corrosion protection. The formate packer fluid with corrosion protection can meet the needs of the current application.
Keywords: H2S/CO2; alloy G3/N80 Steel/TP110SS steel; corrosion; formate packer fluid; high acid gas.