New Magnetostrictive Transducer Designs for Emerging Application Areas of NDE

Materials (Basel). 2018 May 8;11(5):755. doi: 10.3390/ma11050755.

Abstract

Magnetostrictive transduction has been widely utilized in nondestructive evaluation (NDE) applications, specifically for the generation and reception of guided waves for the long-range inspection of components such as pipes, vessels, and small tubes. Transverse-motion guided wave modes (e.g., torsional vibrations in pipes) are the most common choice for long-range inspection applications, because the wave motion is in the plane of the structure surface, and therefore does not couple well to the surrounding material. Magnetostrictive-based sensors for these wave modes using the Wiedemann effect have been available for several years. An alternative configuration of a sensor for generating and receiving these transverse-motion guided waves swaps the biasing and time-varying magnetic field directions. This alternative design is a reversed Wiedemann effect magnetostrictive transducer. These transducers exhibit a number of unique features compared with the more conventional Wiedemann sensor, including: (1) the use of smaller rare earth permanent magnets to achieve large, uniform, and self-sustained bias field strengths; (2) the use of more efficient electric coil arrangements to induce a stronger time-varying magnetic field for a given coil impedance; (3) beneficial non-linear operating characteristics, given the efficiency improvements in both magnetic fields; and (4) the ability to generate unidirectional guided waves when the field arrangement is combined with a magnetically soft ferromagnetic strip (patch). Reversed Wiedemann effect magnetostrictive transducers will be presented that are suitable for different inspection applications, one using electromagnetic generation and reception directly in a ferromagnetic material, and another design that integrates a magnetostrictive patch to improve its efficiency and enable special operating characteristics.

Keywords: guided waves testing; magnetostrictive transducers; nonlinear harmonics; reversed Wiedemann effect.