Optimal design and control of an electromechanical transfemoral prosthesis with energy regeneration

PLoS One. 2017 Nov 17;12(11):e0188266. doi: 10.1371/journal.pone.0188266. eCollection 2017.

Abstract

In this paper, we present the design of an electromechanical above-knee active prosthesis with energy storage and regeneration. The system consists of geared knee and ankle motors, parallel springs for each motor, an ultracapacitor, and controllable four-quadrant power converters. The goal is to maximize the performance of the system by finding optimal controls and design parameters. A model of the system dynamics was developed, and used to solve a combined trajectory and design optimization problem. The objectives of the optimization were to minimize tracking error relative to human joint motions, as well as energy use. The optimization problem was solved by the method of direct collocation, based on joint torque and joint angle data from ten subjects walking at three speeds. After optimization of controls and design parameters, the simulated system could operate at zero energy cost while still closely emulating able-bodied gait. This was achieved by controlled energy transfer between knee and ankle, and by controlled storage and release of energy throughout the gait cycle. Optimal gear ratios and spring parameters were similar across subjects and walking speeds.

MeSH terms

  • Adult
  • Ankle / anatomy & histology
  • Ankle / physiology
  • Ankle Joint / anatomy & histology
  • Ankle Joint / physiology
  • Artificial Limbs*
  • Biomechanical Phenomena
  • Energy Transfer
  • Female
  • Femur / anatomy & histology
  • Femur / physiology*
  • Gait / physiology
  • Humans
  • Knee Joint / anatomy & histology
  • Knee Joint / physiology*
  • Knee Prosthesis*
  • Male
  • Prosthesis Design / statistics & numerical data*
  • Torque
  • Walking / physiology

Grants and funding

Financial support was received from the National Science Foundation under grants No. 1344954 and 1544702. The financial support was received by all authors. The funders had no role in study design, data collection and analysis, decision to publish, or preparation of the manuscript.