Ultrafine MgH₂ nanocrystalline powders were prepared by reactive ball milling of elemental Mg powders after 200 h of high-energy ball milling under a hydrogen gas pressure of 50 bar. The as-prepared metal hydride powders were contaminated with 2.2 wt. % of FeCr-stainless steel that was introduced to the powders upon using stainless steel milling tools made of the same alloy. The as-synthesized MgH₂ was doped with previously prepared TiC nanopowders, which were contaminated with 2.4 wt. % FeCr (materials of the milling media), and then ball milled under hydrogen gas atmosphere for 50 h. The results related to the morphological examinations of the fabricated nanocomposite powders beyond the micro-and nano-levels showed excellent distributions of 5.2 wt. % TiC/4.6 wt. % FeCr dispersoids embedded into the fine host matrix of MgH₂ powders. The as-fabricated nanocomposite MgH₂/5.2 wt. % TiC/4.6 wt. % FeCr powders possessed superior hydrogenation/dehydrogenation characteristics, suggested by the low value of the activation energy (97.74 kJ/mol), and the short time required for achieving a complete absorption (6.6 min) and desorption (8.4 min) of 5.51 wt. % H₂ at a moderate temperature of 275 °C under a hydrogen gas pressure ranging from 100 mbar to 8 bar. van't Hoff approach was used to calculate the enthalpy (DH) and entropy (DS) of hydrogenation for MgH₂, which was found to be -72.74 kJ/mol and 112.79 J/mol H₂/K, respectively. Moreover, van't Hoff method was employed to calculate the DH and DS of dehydrogenation, which was found to be 76.76 kJ/mol and 119.15 J/mol H₂/K, respectively. This new nanocomposite system possessed excellent absorption/desorption cyclability of 696 complete cycles, achieved in a cyclic-life-time of 682 h.
Keywords: FeCr contamination; cycle-life-time; grain-growth inhibitors; hydrogen storage nanocomposites; kinetics; reactive ball milling.