Uniformity dispersive, anti-coking core@double-shell-structured Co@SiO2@C: Effect of graphitic carbon modified interior pore-walls on C5+ selectivity in Fischer-Tropsch synthesis

J Colloid Interface Sci. 2017 Nov 1:505:325-331. doi: 10.1016/j.jcis.2017.05.096. Epub 2017 May 26.

Abstract

Highly dispersed Co nanoparticles with proper interaction with mesoporous support are benefit for the suppression of self-aggregation, which enhances its Fischer-Tropsch synthesis (FTs) activity. However, construct such Co based supported catalysts with high activity and stability in FTs by conventional mesoporous support, especially the common used mesoporous SiO2, has proven challenging due to their undesirable hydrothermal stability and poor reducibility. Herein, we developed a unique core@double-shell Co@SiO2@C structure with optimized interface of the mesoporous catalyst by introducing graphitic carbon layer which can weaken the interaction between metallic Co and silica. Transmission electron microscopy (TEM) images, together with Nitrogen adsorption-desorption characterization result, proved the well-defined core@double-shell structure of graphitic carbon modified catalyst. The Co@SiO2@C-2 material produced after optimizing the calcination temperature to 600°C process large surface area and pore volume, and show higher CO conversion (62.2%) and C5+ selectivity (62.2%) than Co3O4@SiO2 in a period of 100h. The significant improvement in the FTS performance of Co@SiO2@C is not only attributed to a good synergistic effect by a combination of the Co dispersion and reducibility. The unique core@double-shell structure with graphitic carbon modified interior pore-walls also contributes to the formation of heavy hydrocarbon, as well as the protecting with the metallic Co particles away from oxidation and aggregation.

Keywords: Co@SiO(2)@C; Core@double-shell; Fischer-Tropsch synthesis; Graphitic carbon; Rigid porous frameworks.