Findings From the National Machine Guarding Program: A Small Business Intervention: Lockout/Tagout

J Occup Environ Med. 2016 Jan;58(1):61-8. doi: 10.1097/JOM.0000000000000594.

Abstract

Objective: Failure to implement lockout/tagout (LOTO) procedures adversely affects the rate of work-related fatalities and serious traumatic injury and is one of the most frequently cited Occupational Safety and Health Administration standards. This study assesses the impact of a nationwide intervention to improve LOTO in small metal fabrication businesses.

Methods: Insurance safety consultants conducted a standardized and validated evaluation of LOTO programs and procedures. Businesses received a baseline evaluation, two intervention visits, and a 12-month follow-up evaluation.

Results: The intervention was completed by 160 businesses. The mean LOTO procedure score improved from 8% to 33% (P < 0.0001), the mean program score went from 55% to 76% (P < 0.0001), and the presence of lockable disconnects went from 88% to 92% (P < 0.0001).

Conclusions: This nationwide intervention showed substantial improvements in LOTO. It provides a framework for assessing and improving LOTO.

Publication types

  • Research Support, U.S. Gov't, P.H.S.

MeSH terms

  • Accidents, Occupational / prevention & control*
  • Guideline Adherence
  • Guidelines as Topic
  • Humans
  • Man-Machine Systems
  • Manufacturing Industry*
  • Occupational Health / standards
  • Occupational Health / statistics & numerical data*
  • Occupational Injuries / prevention & control*
  • Organizational Policy
  • Program Evaluation
  • Safety / standards
  • Safety / statistics & numerical data*
  • Small Business / methods*
  • Small Business / organization & administration