A vertical array carbon nanotubes (VACNTs)/polyaniline (PANi) composite membrane was prepared by microwave-assisted in situ polymerization. With microwave assistance, the morphology of PANi revealed a smaller diameter and denser connection. Meanwhile, thermogravimetric analysis showed improved thermal stability of microwave-assisted PANi for higher molecular weight. Focused ion beam thinning method was used to cut the VACNTs/PANi membrane into dozen-nanometer thin strips along the cross-sectional direction, and transmission electron microscopy observation showed seamless deposition of PANi between VACNT gaps, without damaging the vertical status of CNTs. Meanwhile, stronger conjugate interaction between the quinoid ring of PANi and VACNTs of the composite membrane were prompted by microwave-assisted in situ polymerization. By using nanoindentation technology, the VACNTs/PANi composite membrane showed exponential increasing of modulus and hardness. Meanwhile, the elasticity was also improved, which was proved by the calculated plastic index. The results can provide helpful guidance for seamlessly infiltrating matrix into CNT array and also demonstrate the importance of structural hierarchy for getting proper behavior of nanostructures.
Keywords: Composite; Microwave assisted; Polyaniline; Vertical array carbon nanotubes.