Direct welding of glass and metal by 1 kHz femtosecond laser pulses

Appl Opt. 2015 Oct 20;54(30):8957-61. doi: 10.1364/AO.54.008957.

Abstract

In the welding process between similar or dissimilar materials, inserting an intermediate layer and pressure assistance are usually thought to be necessary. In this paper, the direct welding between alumina-silicate glass and metal (aluminum, copper, and steel), under exposure from 1 kHz femtosecond laser pulses without any auxiliary processes, is demonstrated. The micron/nanometer-sized metal particles induced by laser ablation were considered to act as the adhesive in the welding process. The welding parameters were optimized by varying the pulse energy and the translation velocity of the sample. The shear joining strength characterized by a shear force testing equipment was as high as 2.34 MPa. This direct bonding technology has potential for applications in medical devices, sensors, and photovoltaic devices.

Publication types

  • Research Support, Non-U.S. Gov't

MeSH terms

  • Dose-Response Relationship, Radiation
  • Glass / chemistry*
  • Glass / radiation effects*
  • Lasers*
  • Manufactured Materials / radiation effects
  • Materials Testing
  • Metals / chemistry*
  • Metals / radiation effects*
  • Nanoparticles / chemistry
  • Nanoparticles / radiation effects
  • Particle Size
  • Radiation Dosage
  • Shear Strength / radiation effects
  • Stress, Mechanical
  • Surface Properties / radiation effects
  • Tensile Strength / radiation effects
  • Welding / methods*

Substances

  • Metals