High throughput determination of cleaning solutions to prevent the fouling of an anion exchange resin

Biotechnol Bioeng. 2016 Jun;113(6):1251-9. doi: 10.1002/bit.25881. Epub 2015 Nov 26.

Abstract

Effective cleaning of chromatography resin is required to prevent fouling and maximize the number of processing cycles which can be achieved. Optimization of resin cleaning procedures, however, can lead to prohibitive material, labor, and time requirements, even when using milliliter scale chromatography columns. In this work, high throughput (HT) techniques were used to evaluate cleaning agents for a monoclonal antibody (mAb) polishing step utilizing Fractogel(®) EMD TMAE HiCap (M) anion exchange (AEX) resin. For this particular mAb feed stream, the AEX resin could not be fully restored with traditional NaCl and NaOH cleaning solutions, resulting in a loss of impurity capacity with resin cycling. Miniaturized microliter scale chromatography columns and an automated liquid handling system (LHS) were employed to evaluate various experimental cleaning conditions. Cleaning agents were monitored for their ability to maintain resin impurity capacity over multiple processing cycles by analyzing the flowthrough material for turbidity and high molecular weight (HMW) content. HT experiments indicated that a 167 mM acetic acid strip solution followed by a 0.5 M NaOH, 2 M NaCl sanitization provided approximately 90% cleaning improvement over solutions containing solely NaCl and/or NaOH. Results from the microliter scale HT experiments were confirmed in subsequent evaluations at the milliliter scale. These results identify cleaning agents which may restore resin performance for applications involving fouling species in ion exchange systems. In addition, this work demonstrates the use of miniaturized columns operated with an automated LHS for HT evaluation of chromatographic cleaning procedures, effectively decreasing material requirements while simultaneously increasing throughput. Biotechnol. Bioeng. 2016;113: 1251-1259. © 2015 Wiley Periodicals, Inc.

Keywords: anion exchange chromatography; high throughput process development; miniaturized column chromatography; monoclonal antibody; purification; resin fouling.

MeSH terms

  • Anion Exchange Resins / analysis
  • Anion Exchange Resins / chemistry*
  • Antibodies, Monoclonal / chemistry*
  • Chromatography, Ion Exchange / instrumentation*
  • Chromatography, Ion Exchange / methods
  • Detergents / analysis
  • Detergents / chemistry*
  • Equipment Contamination / prevention & control*
  • Equipment Design
  • Equipment Failure Analysis
  • High-Throughput Screening Assays / instrumentation
  • High-Throughput Screening Assays / methods*

Substances

  • Anion Exchange Resins
  • Antibodies, Monoclonal
  • Detergents