Instability-Assisted Direct Writing of Microstructured Fibers Featuring Sacrificial Bonds

Adv Mater. 2015 Jun 24;27(24):3676-80. doi: 10.1002/adma.201500603. Epub 2015 May 15.

Abstract

A 30 μm-diameter thread of poly(lactic acid) (PLA) dissolved in dichloromethane is deposited on top of the eye of a sewing needle. The deposition robot traces a straight line; the helical shape of the thread is due to the liquid rope coiling instability. This instability is used to fabricate microstructured fibers with tailored mechanical properties.

Keywords: 3D printing; instability; microstructure; sacrificial bonds; toughness.