Purpose: This paper is focused on the works concerning preparation of zirconium oxide ceramic blocks recommended for CAD/CAM systems used in prosthetic dentistry for manufacturing fixed prosthetic restorations.
Methods: Zirconium-yttrium-magnesium mixed ceramic oxides were prepared by sol-gel method via hydrolysis and condensation of zirconium alkoxide precursor (zirconium (IV) propoxide) with yttrium and magnesium nitrates diluted in 2-propanol. The aim of this work was to obtain 2% mol yttria-stabilized zirconia ceramic powders with magnesium as an additional tetragonal ZrO2 phase stabilizer in amount between 2÷6% mol (with 2% variable). Prepared gels were dried (24 h at 65 °C). Obtained powders were mixed with binder (carboxymethyl cellulose) and uniaxial pressed into specimens with a dimensions 38 × 22 × 6 mm. Afterwards green bodies were sintered in range of temperature between 1350-1550 °C. Powders and blocks were characterized by Scanning Electron Microscopy, Fourier Transform Infrared Spectroscopy, Specific Area Measurement.
Results: Highly homogeneous powders with a low open porosity were obtained. Prepared blocks after sintering showed numerous cracks. Nevertheless blocks were fine grained and showed quite reproducible chemical composition.
Conclusion: A sol gel wet chemical route of powder synthesis allow us to obtain high homogenous ceramic materials with inconsiderable amount of pores with low variation in dimensions. In spite of a reproducible synthesis methods of a ceramic powders, applied to prepare green bodies procedure and sintering manner do not allowed to obtain zirconia cermic blocks free from cracks.