The purpose of this study was to evaluate the effect of hot pressing on the shear bond strength of a CoCrMoSi alloy to a low-fusing feldspathic porcelain, for two types of surface treatments: polished and grit-blasted. Moreover, the shear strength of hot pressed porcelain was also compared with that of conventional vacuum sintered porcelain. Bond strength of metal-porcelain composites were assessed by the means of a shear test performed in a universal test machine until fracture. Fracture surfaces and interfaces were investigated by optical microscope, stereomicroscope and SEM/EDS. Data was analyzed with Shapiro-Wilk test to test the assumption of normality. The 2-way ANOVA followed by Tukey HSD multiple comparison test was used to compare shear bond strength results and the t-test was used to compare the porcelain shear strength (p<0.05). Hot pressed specimens exhibited significantly (p<0.001) higher bond strength values than those obtained by conventional PFM technique. Significant differences (p<0.001) were found in the shear bond strength between grit-blasted and polished specimens. Significant differences (p<0.05) were also found between the shear strength of vacuum sintered and hot pressed porcelain. This study revealed that metal-ceramic bond strength is maximized for hot pressed porcelain onto rough metal substrates, with lower variability in results. Hot pressing technique was also shown to enhance the cohesion of porcelain.
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