The objective of this study was to evaluate the effects of water immersion chilling (WIC), air chilling (AC), and crust-freeze-air-chilling (CFAC) on the efficacy of broiler chilling and quality of breast fillets with and without muscle tension (MT), restraining both wings behind the carcass. In each of 3 replications, 66 birds were purchased locally and processed at the Michigan State University meat laboratory. After evisceration, one-half of the birds were subjected to MT and the remaining birds received no MT. Twenty-two birds (11 with and 11 without MT) per chilling were randomly assigned to WIC (ice/water slurry at 0.2°C), AC (air at 1°C/1.5 m/s), or CFAC (air at -12°C/1.5 m/s). After chilling and aging for 3 h postmortem (PM), all breast fillets were deboned, one-half of which were immediately quick-frozen or cooked, whereas the remaining half were further aged on ice for 24 h PM. All left fillets were used for pH, R-value, and sarcomere measurements, whereas all right fillets were used for shear force. During chilling, breast temperature was reduced from 40 to 4°C in an average of 62, 68, and 140 min for WIC, CFAC, and AC, respectively. The birds at 3 h PM had higher pH and shear force than those of birds at 24 h PM except the CFAC with no MT (P < 0.05). Breast fillets with MT showed lower shear force than the fillets without MT at 24 h PM (P < 0.05) in AC and CFAC. Based on these findings, the combination of CFAC and MT appears to improve both air chilling efficacy and breast fillet quality.
Keywords: air chilling; broiler processing; crust-freeze-air-chilling; muscle tensioning; water chilling.
© 2014 Poultry Science Association Inc.