Real-time feedback control using online attenuated total reflection Fourier transform infrared (ATR FT-IR) spectroscopy for continuous flow optimization and process knowledge

Appl Spectrosc. 2013 Oct;67(10):1127-31. doi: 10.1366/13-06999.

Abstract

The use of automated continuous flow reactors is described, with real-time online Fourier transform infrared spectroscopy (FT-IR) analysis to enable rapid optimization of reaction yield using a self-optimizing feedback algorithm. This technique has been applied to the solvent-free methylation of 1-pentanol with dimethyl carbonate using a γ-alumina catalyst. Calibration of the FT-IR signal was performed using gas chromatography to enable quantification of yield over a wide variety of flow rates and temperatures. The use of FT-IR as a real-time analytical technique resulted in an order of magnitude reduction in the time and materials required compared to previous studies. This permitted a wide exploration of the parameter space to provide process understanding and validation of the optimization algorithms.

Publication types

  • Research Support, Non-U.S. Gov't

MeSH terms

  • Algorithms
  • Calibration
  • Chromatography, Gas
  • Feedback
  • Formates
  • Models, Chemical
  • Pentanols / chemistry
  • Reproducibility of Results
  • Research Design
  • Software
  • Spectroscopy, Fourier Transform Infrared / methods*
  • Temperature

Substances

  • Formates
  • Pentanols
  • methyl carbonate
  • n-pentanol