Fabrication of a flexible micro CO sensor for micro reformer applications

Sensors (Basel). 2010;10(12):10701-13. doi: 10.3390/s101210701. Epub 2010 Nov 30.

Abstract

Integration of a reformer and a proton exchange membrane fuel cell (PEMFC) is problematic due to the presence in the gas from the reforming process of a slight amount of carbon monoxide. Carbon monoxide poisons the catalyst of the proton exchange membrane fuel cell subsequently degrading the fuel cell performance, and necessitating the sublimation of the reaction gas before supplying to fuel cells. Based on the use of micro-electro-mechanical systems (MEMS) technology to manufacture flexible micro CO sensors, this study elucidates the relation between a micro CO sensor and different SnO2 thin film thicknesses. Experimental results indicate that the sensitivity increases at temperatures ranging from 100-300 °C. Additionally, the best sensitivity is obtained at a specific temperature. For instance, the best sensitivity of SnO2 thin film thickness of 100 nm at 300 °C is 59.3%. Moreover, a flexible micro CO sensor is embedded into a micro reformer to determine the CO concentration in each part of a micro reformer in the future, demonstrating the inner reaction of a micro reformer in depth and immediate detection.

Keywords: MEMS; flexible micro CO sensor; micro reformer.

Publication types

  • Evaluation Study
  • Research Support, Non-U.S. Gov't

MeSH terms

  • Calibration
  • Carbon Monoxide / chemistry*
  • Equipment Design* / methods
  • Equipment Design* / standards
  • Gases / chemistry
  • Micro-Electrical-Mechanical Systems / instrumentation*
  • Micro-Electrical-Mechanical Systems / standards
  • Microscopy, Confocal
  • Microtechnology / methods
  • Microtechnology / standards
  • Models, Biological
  • Optical Devices
  • Software Design
  • Stainless Steel / chemistry
  • Temperature

Substances

  • Gases
  • Stainless Steel
  • Carbon Monoxide