Fine electrically-conductive patterns of silver nanoparticles ink have been laser printed using the laser-induced forward transfer (LIFT) technique. LIFT is a technique that offers the possibility of printing patterns with high spatial resolution from a wide range of materials in solid or liquid state. Influence of drying the ink film, previous to its transfer, on the printed droplet morphology is discussed. The laser pulse energy and donor-receiver substrate separation were systematically varied and their effects on the transferred droplets were analyzed. The use of an intermediate titanium dynamic release layer was also investigated and demonstrated the possibility of a better control of both the size and shape of the printed patterns. Conditions have been determined for printing flat-top droplets with sharp edges. 21 µm width silver lines with 80 nm thickness have been printed with a smooth convex profile. Electrical resistivities of the transferred patterns are only 5 times higher than the bulk silver.
© 2011 Optical Society of America