The reduction of formaldehyde and VOCs emission from wood-based flooring by green adhesive using cashew nut shell liquid (CNSL)

Abstract

To discuss the reduction of formaldehyde and volatile organic compound (VOC) emissions from engineered flooring, cashew nut shell liquid (CNSL)-formaldehyde (CF) resin and CF/PVAc resin were applied for the maple face of the veneer bonding on plywood. The CF resin was used to replace urea-formaldehyde (UF) resin in the formaldehyde-based resin system in order to reduce formaldehyde and VOC emissions from the adhesives used between the plywoods and fancy veneers. For the CF/PVAc resins, 5, 10, 20 or 30% of PVAc was added to the CF resin. The CF/PVAc resins showed better bonding than the commercial natural tannin adhesive with a higher level of wood penetration. The standard formaldehyde emission test and a VOC analyzer were used to determine the formaldehyde and VOC emissions, respectively, from the engineered floorings. The CF resin and CF/PVAc resin systems with UV coating satisfied the E(1) and E(0) grades of the Korean Standard. TVOC emission was slightly increased by the PVAc addition.