Amelioration of physical strength in waste foundry green sands for reuse as a soil amendment

J Environ Qual. 2008 Oct 23;37(6):2332-8. doi: 10.2134/jeq2007.0397. Print 2008 Nov-Dec.

Abstract

To avoid increasing costs of landfill disposal, it has become increasingly important for U.S. foundries to identify beneficial reuses for the 8 to 12 million tons of waste foundry sand (WFS) generated annually. A major drawback to the reuse of some WFSs as a soil amendment is their high soil strength, under dry conditions, where root growth may be limited. Fifteen WFSs were analyzed for strength to rupture using lab-formed clods, exchangeable cations (Na, Mg, Ca), metal oxide concentration (Fe, Mn, Al, Si), cation exchange capacity (CEC), and % clay. Several WFS samples from gray iron foundries demonstrated high strength to rupture values (> 1.5 MPa), and could potentially restrict root growth in amended soils. The percentage of Na-bentonite exhibited a positive correlation (R(2) = 0.84) with strength to rupture values. When WFSs containing more Na-bentonite were saturated with 1 mol L(-1) Ca ions, strength values decreased by approximately 70%. Waste foundry sands containing less Na-bentonite were saturated with 1 mol L(-1) Na ions and exhibited a threefold increase in strength. Additions of gypsum (up to 9.6 g kg(-1) sand) to high strength waste foundry sands also caused decreases in strength. These results indicate that high strength WFSs have properties similar to hardsetting soils which are caused by high Na(+) clay content and can be ameliorated by the addition of Ca(2+).

Publication types

  • Research Support, U.S. Gov't, Non-P.H.S.

MeSH terms

  • Conservation of Natural Resources / methods*
  • Industrial Waste*
  • Microscopy, Electron, Scanning
  • Refuse Disposal / methods
  • Silicon Dioxide*
  • Soil / analysis*
  • United States

Substances

  • Industrial Waste
  • Soil
  • Silicon Dioxide