Formation and transformation of amorphous calcium phosphates on titanium alloy surfaces during atmospheric plasma spraying and their subsequent in vitro performance

Biomaterials. 2006 Feb;27(6):823-31. doi: 10.1016/j.biomaterials.2005.06.029. Epub 2005 Sep 1.

Abstract

Hydroxyapatite and 'duplex' hydroxyapatite + titania bond coat layers were deposited onto Ti6Al4V substrates by atmospheric plasma spraying (APS) at moderate plasma enthalpies. From as-sprayed coatings and coatings incubated in simulated body fluid (r-SBF) electron-transparent samples were generated by focused ion beam (FIB) excavation and investigated by STEM/TEM in conjunction with energy-dispersive X-ray analysis (EDX), electron diffraction (ED), and electron energy loss spectroscopy (EELS). Adjacent to the metal surface a thin layer of amorphous calcium phosphate (ACP) was deposited whose Ca/P ratio is determined by the presence or absence of the bond coat. No clear indication of a Ca-Ti oxide reaction layer was found at the interface titania bond coat/calcium phosphate. After in vitro incubation of duplex coatings for 24 weeks Ca-deficient defect apatite needles precipitated from ACP. During incubation of hydroxyapatite without a bond coat for 1 week diffusion bands were formed within the ACP of 1-2 microm width parallel to the interface metal/coating, presumably by a dissolution-precipitation sequence.

MeSH terms

  • Alloys
  • Arsenic / chemistry
  • Atmosphere / chemistry*
  • Body Fluids / chemistry
  • Calcium Phosphates / chemistry*
  • Durapatite / chemistry
  • Microscopy, Electron, Transmission
  • Time Factors
  • Titanium / chemistry*

Substances

  • Alloys
  • Calcium Phosphates
  • amorphous calcium phosphate
  • titanium alloy (TiAl6V4)
  • titanium dioxide
  • Durapatite
  • calcium phosphate
  • Titanium
  • Arsenic