Steam catalytic cracking and lump kinetics of naphtha to light olefins over nanocrystalline ZSM-5 zeolite

This study investigates the reaction pathways and kinetics to comprehend the catalytic cracking of dodecane, a heavy naphtha model compound, over the nanocrystalline ZSM-5 catalyst in the presence and absence of steam with the aim of increasing olefin production. The nanocrystalline zeolite was characterized using XRD and BET, and the surface acidity was measured by NH₃-TPD and Py-FTIR. The steam treated ZSM-5 contributed to an increase in pore volume with extra-framework alumina, resulting in highly catalytic active sites and hence higher olefin selectivity. The high conversion of dodecane (>90%) was achieved during catalytic cracking in the presence and absence of steam. In the presence of steam, the short pores of nano ZSM-5 led to an increase in the naphtha-to-olefin conversion with lesser dry gas and coke formation. The activation energies of primary cracking in the presence and absence of steam were slightly different. Lower activation energies through secondary cracking routes and higher reaction rate constants were obtained via assisted-steam catalytic cracking, promoted the selectivity towards light olefin products. Meanwhile the hydrogenation and alkylation reactions toward LPG and C5+ were favored in the absence of steam. Moreover, the ZSM-5 nano zeolite pores promoted more β-scission reactions, resulting in higher selectivity towards ethylene and dry gas.