The abundant application of metallized paper and the quick growth of their wastes lead to the removal of a huge amount of valuable resources from economic cycle. In this work, for the first-time, the thermal micronizing technique has been used to directly transform the metallized paper wastes to Al-Si nano-rod and Al nano-particles for use as the input in different manufacturing sectors such as additive manufacturing or composite fabrication. Structure of metallized paper has been investigated using FT-IR analysis and first-principle plane-wave calculation. Then, based on the structure of metallized paper, thermal micronizing technique has been modified to directly transform this waste into nano materials. Structure of nano-particles and nano-rods has been investigated using SEM, TEM, and XPS analysis. Results showed two main Al-Si nano-rod and Al nano-particle morphologies created as a result of the different surface tensions, which facilitate their separation by Eddy current separation technique. These quick transformation and facile separation together make this technique a unique process to deal with this complex waste and producing value-added products which can re-capture these high value materials from waste and make the reforming economically viable.
Keywords: Al alloys; metallized paper; nano-particles; thermal micronizing.