A Novel Controlled Fabrication of Hexagonal Boron Nitride Incorporated Composite Granules Using the Electrostatic Integrated Granulation Method

Despite the availability of nano and submicron-sized additive materials, the controlled incorporation and utilization of these additives remain challenging due to their difficult handling ability and agglomeration-prone properties. The formation of composite granules exhibiting unique microstructure with desired additives distribution and good handling ability has been reported using the electrostatic integrated granulation method. This study demonstrates the feasible controlled incorporation of two-dimensional hexagonal boron nitride (hBN) sheets with alumina (Al₂O₃) particles, forming Al₂O₃-hBN core-shell composite granules. The sintered artifacts obtained using Al₂O₃-hBN core-shell composite granules exhibited an approximately 28% higher thermal conductivity than those obtained using homogeneously hBN-incorporated Al₂O₃ composite granules. The findings from this study would be beneficial for developing microstructurally controlled composite granules with the potential for scalable fabrication via powder-metallurgy inspired methods.