Solvent infusion processing of all-cellulose composite materials

Tim Huber; Simon Bickerton; Jörg Müssig; Shusheng Pang; Mark P Staiger

doi:10.1016/j.carbpol.2012.05.047

Solvent infusion processing of all-cellulose composite materials

Carbohydr Polym. 2012 Sep 1;90(1):730-3. doi: 10.1016/j.carbpol.2012.05.047. Epub 2012 May 24.

Authors

Tim Huber¹, Simon Bickerton², Jörg Müssig³, Shusheng Pang⁴, Mark P Staiger¹

Affiliations

¹ Department of Mechanical Engineering, University of Canterbury, Private Bag 4800, 8140 Christchurch, New Zealand.
² Department of Mechanical Engineering, University of Auckland, 20 Symonds Street, Auckland, New Zealand.
³ Department for Biomimetics, University of Applied Sciences Bremen, Neustadswall 30, 28199 Bremen, Germany.
⁴ Department of Chemical and Process Engineering, University of Canterbury, Private Bag 4800, 8140 Christchurch, New Zealand.

PMID: 24751100
DOI: 10.1016/j.carbpol.2012.05.047

Abstract

Continuous fibre-reinforced all-cellulose composite (ACC) laminates were produced in the form of a dimensionally thick (>1 mm) laminate using an easy-to-use processing pathway termed solvent infusion processing (SIP) from a rayon (Cordenka™) textile using the ionic liquid 1-butyl-3-methylimidazolium acetate. SIP facilitates the infusion of a solvent through a dry cellulose fibre preform with the aim of partially dissolving the outer surface of the cellulose fibres. The dissolved cellulose is then regenerated by solvent exchange to form a matrix phase in situ that acts to bond together the undissolved portion of the fibres. SIP is capable of producing thick, dimensionally stable ACC laminates with high volume fractions of continuous fibres (>70 vol.%) due to the combination of two factors: (i) homogeneous and controlled partial dissolution of the fibres and (ii) the application of pressure during regeneration and drying that provides a high level of fibre compaction, thereby overcoming void formation associated with material shrinkage. The effect of inlet and outlet positioning, and applied pressure on the macro- and microstructure of all-cellulose composites is examined. Finally, SIP expands the applications for ACCs by enabling the production of thick ACC laminates to overcome the limitations of conventional thin-film ACCs.

Publication types

Research Support, Non-U.S. Gov't