The roles of the rubber particle size, the rubber particle size distribution and the constitutive behaviour of the isotactic polypropylene matrix have been studied by combining the Lazerri-Bucknall energy criterion for cavitation with the Van der Sanden-Meier-Tervoort ligament model adapted for impact conditions. It is concluded that an optimised morphology offers great potential to achieve enhanced mechanical properties with far less rubber and hence achieve a superior stiffness/toughness/processing balance.
Keywords: brittle-ductile transition; critical ligament model; impact; impact copolymers; morphology; polypropylene; rubber content.