We objectively and automatically classified arch wire blank forms represented by a series of facial surface points on tooth crowns in human adults with normal occlusions using a vector quantization algorithm on the basis of the generalized Lloyd algorithm. We investigated also the descriptive dental arch form parameters that were most effective in distinguishing the classified groups of dental arch wire blanks and examined if they were associated with specific anatomical traits. Dental casts, taken from 79 adults with complete dentitions, were laser scanned with a computer-assisted stereotaxic device. Coordinates of the tooth crown points (FA points) were measured for each dental arch expressed as a vector having positional elements in a series of 14 FA points and categorized into several codes (ie, patterns) according to the similarity of the quantized vector patterns. We found that classifying the dental arches into four patterns maximized the difference between arch wire blank patterns. The classified patterns were differentiated by a gradual broadening of the interarch widths posterior to the lateral incisor. The code with the narrowest arch had the longest coronal arch, whereas the code with the widest arch had the shortest coronal arch (P < .01). The interpremolar and intermolar basal arch widths determined for the code showing the widest arch were significantly greater than those for the code with the narrowest width (P < .01).