Alkali activated binders, based on an aluminosilicate powder that is activated by an alkaline solution, have been proven to encapsulate a wide number of different wastes, both in the form of liquids and solids. In this study, we investigated the effect that the addition of a spent abrasive powder, mainly composed of corundum grains (RC), had on the mechanical, physical, and chemical properties of metakaolin-based geopolymers. The waste was introduced into the geopolymer matrix as a substitute for metakaolin, or added as a filler to the geopolymeric paste. The 3D cross-linking of the geopolymer structure, with and without the presence of the corundum, was investigated via Fourier transform infrared spectroscopy, X-ray diffraction, and ionic conductivity measurements of the eluate that was produced after 24 h of immersion of the sample in water. The RC powder did not significantly modify the matrix reticulation but increased densification, as observed with scanning electron microscopy, and there was increased resistance to compression by 10 wt% addition of RC, and also when added to the paste as a filler at 20 wt%.
Keywords: alkali activation; geopolymer; mechanical performance; metakaolin; recycled corundum; semireactive filler.