Effects of Recycled Rubber Particles Incorporated as Partial Sand Replacement on Fresh and Hardened Properties of Cement-Based Concrete: Mechanical, Microstructural and Life Cycle Analyses

Cement is one of the most valuable materials in today's society, as it is used in most construction developments known to mankind. However, the energy intensive process and significant environmental impacts related to the production of Ordinary Portland Cement have shown the importance of searching for more sustainable materials. Concrete uses different aggregates added to the cement binder to lower, not only cost, but other factors like environmental burden, while maintaining good mechanical properties. This study analyzes the properties of fresh and hardened concrete incorporating recycled rubber to replace fine aggregate. Locally sourced 2 mm diameter rubber was incorporated in a regular strength concrete matrix into three different replacement levels, i.e., 3%, 5%, and 10%. Compression, tensile, flexural, and modulus of elasticity of hardened concrete were carried out in specimens aged 7, 14, and 28 days. In addition, non-destructive ultrasonic pulse velocity and rebound number tests were only performed on specimens aged 28 days. Once the tests were carried out, the fresh and hardened concrete properties were obtained. Similarly, the compressive and flexural strengths had the exact relationship between the values obtained. On the other hand, the modulus of elasticity tends to decrease due to the presence of the rubber. Consequently, it is recommended not to develop mix designs with more than 5% rubber because it is not meaningfully affected. The fine aggregate can be partially replaced by the rubber, keeping almost the same performance compared with sand-only counterparts. In addition, the life cycle assessment showed a reduction of up to 40% in the global warming potential. In fact, the 15% recycled rubber concrete mix has a climate change indicator of approximately 245 kg of CO₂ eq.