Novel Superhydrophobic Surface with Solar-Absorptive Material for Improved De-Icing Performance

Materials (Basel). 2019 Aug 28;12(17):2758. doi: 10.3390/ma12172758.

Abstract

Ice accretion is detrimental to numerous industries, including infrastructure, power generation, and aviation applications. Currently, some of the leading de-icing technologies utilize a heating source coupled with a superhydrophobic surface. This superhydrophobic surface reduces the power consumption by the heating element. Further power consumption reduction in these systems can be achieved through an increase in passive heat generation through absorption of solar radiation. In this work, a superhydrophobic surface with increased solar radiation absorption is proposed and characterized. An existing icephobic surface based on a polytetrafluoroethylene (PTFE) microstructure was modified through the addition of graphite microparticles. The proposed surface maintains hydrophobic performance nearly identical to the original superhydrophobic coating as demonstrated by contact and roll-off angles within 2.5% of the original. The proposed graphite coating also has an absorptivity coefficient under exposure to solar radiation 35% greater than typical PTFE-based coatings. The proposed coating was subsequently tested in an icing wind tunnel, and showed an 8.5% and 50% decrease in melting time for rime and glaze ice conditions, respectively.

Keywords: superhydrophobic coating; thermal management.