Assessment of Potential Use of a Composite Based on Polyester Textile Waste as Packing Elements of a Trickle Bed Bioreactor

Biological wastewater treatment using trickle bed reactors is a commonly known and used solution. One of the key elements of the proper operation of the trickle bed bioreactor is the appropriate selection of biofilm support elements. The respective properties of the bioreactor packing media used can influence, among other things, the efficiency of the treatment process. In this study, the possibility of polyester waste material usage for the preparation of the biofilm support elements was tested. The following properties were checked: adsorption capacity, swelling, surface morphology, microbicidal properties, as well as the possibility of their use in biological wastewater treatment. The tested elements did not adsorb copper nor showed microbicidal properties for bacterial strains Escherichia coli and Staphylococcus aureus as well as fungal strains Aspergillus niger and Chaetomium globosum. The hydrophilic and rough nature of the element surface was found to provide a friendly support for biofilm formation. The durability of the elements before and after their application in the biological treatment process was confirmed by performing tests such as compressive strength, FTIR analysis, hardness analysis and specific surface area measurement. The research confirmed the applicability of the packing elements based on polyester textile waste to the treatment of textile wastewater. The treatment efficiency of the model wastewater stream was above 90%, while in the case of a stream containing 60% actual industrial wastewater it was above 80%. The proposed solution enables the simultaneous management of textile waste and wastewater treatment, which is consistent with the principles of a circular economy. The selected waste raw material is a cheap and easily available material, and the use of the developed packing elements will reduce the amount of polyester materials ending up in landfills.