Polymer Foam Concrete FC500 Material Behavior and Its Interaction in a Composite Structure with Standard Cement Concrete Using Small Scale Tests

Polymers (Basel). 2022 Sep 10;14(18):3786. doi: 10.3390/polym14183786.

Abstract

This paper focuses on the investigation of the material properties of FC500 foam concrete. Innovation is very important for the solution of cast-in-place concrete forms in practice today. Part of its innovative construction application is the possibility of using foam concrete in a composite structure and the use of its mechanical properties in the load-bearing parts of civil engineering structures. The method of detecting the mechanical properties of foam concrete by using non-standard cantilever test is also innovative. Here, an advanced approach of modelling specimens using powerful computational systems based on the finite element method is used. This modern material is researched especially for its use in transportation structures. For its application, it is necessary to define its resistance to mechanical loads. The main content of the research consists of correlations between experimental measurements and analytical and numerical results. This is the principle of quasi-linear identification of the non-linear behavior of polymeric cementitious porous material during tests on specimens. The focus of the research is an extensive experiment: measurements of the deformation of the specimens until failure. The following methods were chosen to investigate the material properties: small cantilever test, standard tensile test and compression test. The cantilever test was performed for the individual components of the FC500 composite and cement concrete, but also as a compact composite. Numerical simulation models were developed to correlate the individual results in order to validate the uniaxial test results. The conclusions of the research led to the definition of standardized stress-strain diagrams of the FC500 material for compression and especially tension. This is a definition of the behavior of this polymer composite, usable for the development of numerical models of full-scale structures. The results of the research will be applied in the development of national standards for the use of advanced materials in transportation structures (cycle paths, parking lots, traffic playgrounds, lightly trafficked forest roads and trails, etc.).

Keywords: analytical model; cement concrete; experimental measurement; numerical model; polymer foam concrete; stress–strain diagram.

Grants and funding

This research was funded by the Ministry of Education, Science, Research and Sport of the Slovak Republic, grant number VEGA 1/0084/20 “Numerical and experimental analysis of transition areas of objects of structures of railway superstructures and objects of formation substructure” and grant number VEGA 1/0484/20 “Experimental and numerical analysis of base layers of foam concrete reinforced with geosynthetics”.