In this paper, a new type of force sensor is presented, able to monitor localized residual stresses on steel surfaces. The principle of operation of the proposed sensor is based on the monitoring of the force exerted between a permanent magnet and the under-test steel which is dependent on the surface permeability of the steel providing a non-hysteretic response. The sensor's response, calibration, and performance are described followed by a discussion concerning the applications for steel health monitoring.
Keywords: force sensor; localized residual stress; surface permeability.