Comparative Study of the ORR Activity and Stability of Pt and PtM (M = Ni, Co, Cr, Pd) Supported on Polyaniline/Carbon Nanotubes in a PEM Fuel Cell

The oxygen reduction reaction (ORR) activity and stability of platinum (Pt) and PtM (M = Ni, Co, Cr, Pd) supported on polyaniline/carbon nanotube (PtM/PANI-CNT) were explored and compared with the commercial Pt/C catalyst (ETEK). The Pt/PANI-CNT catalyst exhibited higher ORR activity and stability than the commercial Pt/C catalyst even though it had larger crystallite/particle sizes, lower catalyst dispersion and lower electrochemical surface area (ESA), probably because of its high electrical conductivity. The addition of second metal (M) enhanced the ORR activity and stability of the Pt/PANI-CNT catalyst, because the added M induced the formation of a PtM alloy and shifted the d-band center to downfield, leading to a weak chemical interaction between oxygenated species and the catalyst surface and, therefore, affected positively the catalytic activity. Among all the tested M, the addition of Cr was optimal. Although it improved the ORR activity of the Pt/PANI-CNT catalyst slightly less than that of Pd (around 4.98%) in low temperature (60 °C)/pressure (1 atm abs), it reduced the ESA loss by around 14.8% after 1000 cycles of repetitive cyclic voltammetry (CV). In addition, it is cheaper than Pd metal. Thus, Cr was recommended as the second metal to alloy with Pt on the PANI-CNT support.