The scientific paper presents practical research carried out by a mixed team of Romanian researchers from universities and the business environment. The research consists in applying the process of cutting metallic materials through electrical discharge machining with contact breaking using a metal band as a transfer object. The research was implemented with the help of a specially designed installation in the laboratory and subsequently all the necessary steps were taken to obtain the patent for it. Various metallic materials were cut using this process, but first of all, high alloy steels. In the global research conducted by the authors, active experimental programs and classic experimental programs were used. The composite central factorial experiment was the method that led to the most effective results in terms of interpretations and conclusions. The research as a whole includes unique elements from an engineering point of view and here we can highlight the use of a metal band as a transfer object for this type of process as well as the designed, realized, and subsequently patented installation.
Keywords: central composite design; cutting; electrical discharge machining with contact breaking; metal band; objective functions; process modeling.