Stretchable, flexible fabric heater based on carbon nanotubes and water polyurethane nanocomposites by wet spinning process

Nanotechnology. 2024 Jan 4;35(12). doi: 10.1088/1361-6528/ad1646.

Abstract

Wearable heaters are essential for people living in cold regions, but creating heaters that are low-cost, lightweight, and high air permeability poses challenges. In this study, we developed a wearable heater using carbon nanotube/water polyurethane (CNT/WPU) nanocomposite fibers that achieve high extension rate and conductivity. We produced low-cost and mass-produced fibers using the wet spinning. With heat treatment, we increased the elongation rate of the fibers to 1893.8% and decreased the resistivity to 0.07 Ω*m. then wove the fibers into a heating fabric using warp knitting, that resistance is 493 Ω. Achieved a uniform temperature of 58 °C at voltage of 36 V, with a thermal stability fluctuation of -5.0 °C to +6.3 °C when bent from 0° to 360°. Our results show that wearable heaters have excellent flexibility and stretchability, due to nanocomposite fibers and special braided structure, which offer a novel idea for wearable heaters.

Keywords: carbon nanotubes; electro-thermal; nanocomposite; water polyurethane.