Prediction and multi-objective optimization of workability and compressive strength of recycled self-consolidating mortar using Taguchi design method

Concrete is the most consumed material in the construction industry. Using recycled aggregates (RA) and silica fume (SF) in concrete and mortar could preserve natural aggregates (NA) and reduce CO₂ emissions and construction and demolition waste (C&DW) generation. Optimizing the mixture design based on both fresh and hardened properties of recycled self-consolidating mortar (RSCM) has not been performed. In this study, multi-objective optimization of mechanical properties and workability of RSCM containing SF was performed via Taguchi Design Method (TDM) with four main variables including cement content, W/C ratio, SF content and superplasticizer content at three different levels. SF was used to decrease the environmental pollution caused by cement production as well as compensating the negative effect of RA on the mechanical properties of RSCM. The results revealed that TDM could appropriately predict the workability and compressive strength of RSCM. Also, mixture design containing W/C = 0.39, SF = 6%, cement = 750 kg/m³ and SP = 0.33% was found as the optimum mixture having the highest compressive strength and acceptable workability as well as low cost and environmental concerns.