Prediction of Tool Eccentricity Effects on the Mechanical Properties of Friction Stir Welded AA5754-H24 Aluminum Alloy Using ANN Model

The current study uses three different pin eccentricities (e) and six different welding speeds to investigate the impact of pin eccentricity on friction stir welding (FSW) of AA5754-H24. To simulate and forecast the impact of (e) and welding speed on the mechanical properties of friction stir welded joints for (FSWed) AA5754-H24, an artificial neural network (ANN) model was developed. The input parameters for the model in this work are welding speed (WS) and tool pin eccentricity (e). The outputs of the developed ANN model include the mechanical properties of FSW AA5754-H24 (ultimate tensile strength, elongation, hardness of the thermomechanically affected zone (TMAZ), and hardness of the weld nugget zone (NG)). The ANN model yielded a satisfactory performance. The model has been used to predict the mechanical properties of the FSW AA5754 aluminum alloy as a function of TPE and WS with excellent reliability. Experimentally, the tensile strength is increased by increasing both the (e) and the speed, which was already captured from the ANN predictions. The R² values are higher than 0.97 for all the predictions, reflecting the output quality.