Fatigue Crack Propagation of 51CrV4 Steels for Leaf Spring Suspensions of Railway Freight Wagons

Materials (Basel). 2024 Apr 16;17(8):1831. doi: 10.3390/ma17081831.

Abstract

Leaf springs are critical components for the railway vehicle safety in which they are installed. Although these components are produced in high-strength alloyed steel and designed to operate under cyclic loading conditions in the high-cyclic fatigue region, their failure is still possible, which can lead to economic and human catastrophes. The aim of this document was to precisely characterise the mechanical crack growth behaviour of the chromium-vanadium alloyed steel representative of leaf springs under cyclic conditions, that is, the crack propagation in mode I. The common fatigue crack growth prediction models (Paris and Walker) considering the effect of stress ratio and parameters such as propagation threshold, critical stress intensity factor and crack closure ratio were also determined using statistical methods, which resulted in good approximations with respect to the experimental results. Lastly, the fracture surfaces under the different test conditions were analysed using SEM, with no significant differences to declare. As a result of this research work, it is expected that the developed properties and fatigue crack growth prediction models can assist design and maintenance engineers in understanding fatigue behaviour in the initiation and propagation phase of cracks in leaf springs for railway freight wagons.

Keywords: fatigue crack growth; fracture surfaces; freight wagon; leaf springs; railway; rolling stock.

Grants and funding

The authors also want to express a special thanks to the Doctoral Programme iRail-Innovation in Railway Systems and Technologies funded by the Portuguese Foundation for Science and Technology, IP (FCT) through the PhD grant (PD/BD/143141/2019) and the following Research Projects: FERROVIA 4.0, with reference POCI-01-0247-FEDER-046111, co-financed by the European Regional Development Fund (ERDF), through the Operational Programme for Competitiveness and Internationalization (COMPETE 2020), under the PORTUGAL 2020 Partnership Agreement; SMARTWAGONS-DEVELOPMENT OF PRODUCTION CAPACITY IN PORTUGAL OF SMART WAGONS FOR FREIGHT with reference no. C644940527-00000048, investment project nr.27 from the Incentive System to Mobilising Agendas for Business Innovation, funded by the Recovery and Resilience Plan and by European Funds NextGeneration EU; and PRODUCING RAILWAY ROLLING STOCK IN PORTUGAL, with reference nr. C645644454-00000065, investment project no. 55 from the Incentive System to Mobilising Agendas for Business Innovation, funded by the Recovery and Resilience Plan and by European Funds NextGeneration EU.