Structural Features of the Porous Network of Poly(Urethane) Aerogels via Gas Permeability Measurements

Macromol Rapid Commun. 2024 Apr 4:e2400014. doi: 10.1002/marc.202400014. Online ahead of print.

Abstract

The permeability for gases through polyurethane (PUR) aerogels prepared from unsorted PUR scraps by means of a recycling technique is measured with a dynamic pressure method. The permeabilities are in the range of 10-15 to 10-13 m2 and thus reflect the pore morphology observed with scanning electron microscopy. The permeability depends on the envelope density and microstructural features of the aerogels and decreases with increasing inner surface area. The comparison of the permeability with the Porod constant, which is obtained independently via small-angle X-ray scattering (SAXS), yields a high consistency with the expected theoretical relationship. However, a calculation of inner surface area based on permeability yields lower results than expected from data based on the established SAXS technique, revealing that the famous Carman-Kozeny law correlates only by trend, which is attributed to additional gas transport through the micro- and mesopores. A possible approach for the correlation of this behavior to the tortuosity is given. Several models accounting for the combined action of viscous flow, Knudsen diffusion, and molecular slip along pore walls are fitted to the experimental data, effectively qualifying the permeability measurement as time-efficient and inexpensive technique for the characterization of structural features of aerogels.

Keywords: aerogels; gas permeability; microporosity; small‐angle X‐ray scattering.