For pre-combustion carbon capture, the high syngas pressure provides a sufficient mass transfer driving force to make the gas membrane separation process an attractive option. Comparisons of combined different membrane materials (H2-selective and CO2-selective membranes) and membrane process layouts are very limited. Especially, the multi-objective optimization of such processes requires further investigation. Therefore, this paper proposes 16 two-stage combined membranes system for pre-combustion CO2 capture, including 4 two-stage H2-selective membrane systems, 4 two-stage CO2-selective membrane systems, and 8 two-stage hybrid membrane systems. A tri-objective optimization method of energy, economy, and environment is proposed for comprehensive evaluation of the proposed systems. Results show that with the targets of 90% CO2 purity and recovery, six gas membrane separation systems could be satisfied. After further multi-objective optimization and comparison, the C1H2-4 system (the hybrid system with H2-selective membranes and CO2-selective membranes) has the best performance. Feed composition and separation requirements also have an important influence on the multi-objective optimization results. The effects of selectivity and permeance of H2-selective and CO2-selective membranes on the performance of the C1H2-4 system are also significant.
Keywords: CO2-selective membrane; H2-selective membrane; gas membrane separation process; pre-combustion carbon capture; two-stage hybrid membrane system.